Original equipment manufacturers or machine builders often face issues in addressing the service requirements of machines. Be it normal maintenance or equipment failure, service requirements should be addressed properly. In the past, failure in equipment resulted in a delayed order, scrapped parts, and potential cases of machine downtime. As technology continues to get smarter, production facilities become more capable to oversee equipment’s performance and keep track of scheduled maintenance through remote monitoring.
Remote monitoring systems are fueling the proliferation of industrial revolution 4.0, partly thanks to the advancement in Industrial IoT (IIoT). Such systems allow organizations to have a clear, continuous, and holistic view of their processes, personnel, and equipment, as well as monitor environmental conditions that may impact their products and occupational safety.
In this intensely competitive era, organizations need to consistently monitor conditions and assets to detect problems. The ability to know when conditions are about to go out of range or to have early warning of a potential equipment breakdown can have substantial positive financial, reputational, and organizational implications. Here remote machine monitoring can act as a game-changer.
Rise of Remote Machine Monitoring
IoT-empowered remote machine monitoring enables equipment manufacturers to transform their ability to visualize, understand and take the required action on real-time customer data at any time, anywhere. Such type of monitoring can fetch data about the operations of a particular unit and transmit the same over the cloud enabling OEMs to provide peak level service response time to reduce such downtimes significantly.
Traditionally, machine monitoring requires a costly and lengthy on-site visit and in-depth investigation into problems. However, with remote asset monitoring solution, it becomes easier for OEMs to troubleshoot even a single alteration in a tool’s path. Moreover, remote monitoring equips OEMs to review data, detect variations or patterns, and service machines on time.
Major Benefits of Remote Monitoring
Industrial automation is developing rapidly nowadays thanks to the advancements in remote monitoring. It offers industrial organizations an opportunity to get detailed information about production processes. Plant managers can use advanced monitoring tools to access key data to control production processes from a remote location.
Remote access to equipment is beneficial for industry experts for various reasons. You do not have to pay salaries to employees working in different shifts. As a result, the burden on your budgets will decrease to some extent. Moreover, you can learn nearly everything about troubleshooting with the help of online resources and on-site engineers.
However, these are not the only benefits of remote monitoring platforms, there are a few more. Here are some more advantages of using a remote asset monitoring solution-
1. Enhanced Security
Encrypting crucial manufacturing data to secure cloud storage is imperative for manufacturing organizations while looking for remote machine monitoring software. Apart from this, access to real-time and historical data should be available via open APIs. Furthermore, such APIs are able to build real-time dashboards, analytics, and integrations with third-party systems and applications.
Manufacturers can use remote machine monitoring tools to improve equipment uptimes, OEE, and productivity with real-time analytics and monitoring. By tracking machines remotely, OEMs can provide their clients with a faster and better service.
2. Reduced Downtime
One of the issues that the manufacturing sector often deals with is machine downtime. The negative effects of equipment downtime are excessive costs of unplanned repairs, loss of potential revenues, and reduction in the trust of clients. Moreover, frequent downtimes can affect the efficiency and morale of employees as well.
Proactive and continuous remote machine monitoring can facilitate users to monitor equipment continuously right from its installation. In addition to this, its surveillance system offers automatic recalibrations, rapid diagnostics, and effective manual maintenance.
3. Decreased Ownership Costs
Built-in advanced monitoring systems can assist users to save on overall costs, maintenance, and installation for both hardware and software components of assembled equipment. On the other hand, traditional scheduled maintenance processes and routes might not predict system failure effectively.
Besides, it requires numerous man-hours and major safety implications while leading to exorbitant repair costs and downtime. Also, continuous remote machine tracking can assist maintenance staff to determine when system checks are required and implement schedules effectively.
Remote machine tracking facilitates OEMs to improve their machine layouts. Also, it leverages customer data to create machines that require less stimulation and modelling. In the end, remote machine monitoring is about fetching data. A manufacturing company can stay ahead in the cut-throat competition by leveraging this data.
Rejig digital is a leading digital transformation solutions provider that allows you to leverage the potential of remote monitoring in manufacturing. We offer future-ready IoT solutions for streamlining operations to different industry verticals. Want to know more about our solutions? Just drop us a line at firstname.lastname@example.org with your requirements, and we will get back to you soon with the solution that can best suit your requirements.